Fittings and inserts made from PE/XPE foam

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Fittings made from PE/XPE foam

Fittings (sheets) and inserts made from PE (polyethylene) and XPE (cross-linked polyethylene) foam are materials tailored to specific orders, ensuring effective protection of products during transport and storage.

It is widely used in industries where securing a product within its packaging is essential to prevent costly damage, such as the automotive, furniture, bicycle, machinery, and tool manufacturing sectors. Fittings are also used in the production of items such as sports accessories, cases, mattresses, and many other applications.

Fittings and inserts with an antistatic additive provide excellent protection for electronic products and individual components.

Parametry

Properties of PE/EPE/XPE foam fittings:

Durability – resistant to damage, providing excellent product protection during transport,
Water Resistance – protect against water and moisture,
Lightweight – do not significantly increase the weight of the shipment,
Reusability – helping to reduce costs,
Shape Recovery – thanks to their flexibility, they withstand product pressure effectively and return to their original shape
Shock Absorption and Vibration Dampening,
High Aesthetic Standards – custom production ensures the fittings are highly visually appealing,
Recyclability.

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Industries that use PE/XPE foam fittings and inserts:

Examples of applications for foam fittings and inserts:

Protection of electronic devices, computers, and phones;
Protective inserts for automotive parts;
Protective packaging for transporting delicate items, such as musical instruments, photographic equipment, and glassware;
Protection and packaging of sports equipment, as well as the production of protective gear (e.g., knee and elbow pads) and exercise mats;
Production of advertising materials, such as stands and promotional packaging;
Packaging of construction materials, especially delicate items such as windows, doors, glass, ceramic tiles, or finishing elements; production of components for soundproofing systems in offices, homes, and other spaces;

The advantage of custom-designed foam sheets is the ease and speed of product packaging. We supply materials with even high levels of complexity, using technologies such as milling, cutting, welding, and foam bonding.

FAQ

What is the difference between PE foam and EPE foam?

PE foam is a polyethylene material in its basic form, whereas EPE foam is expanded foam created through blowing processes, which give it a structure containing air bubbles. EPE foam is lighter and more flexible, making it particularly effective for protecting delicate products.

Is PE/EPE foam an environmentally friendly material?

Yes, PE/EPE foam is an environmentally friendly material that can be recycled, making it safe for the natural environment. PE/EPE foam is also free from harmful chemicals, making it a safe material for contact with food and sensitive products.

What sizes of PE/EPE foam fittings and inserts are available?

PE/EPE foam fittings and inserts can be custom-made to meet individual client needs. Depending on the type of foam and production process, the fittings can have various thicknesses, densities, and dimensions to perfectly match the packaged products.

Are PE/EPE foam fittings resistant to high temperatures?

PE/EPE foam demonstrates good resistance to moderate temperatures; however, under extreme conditions, such as high temperatures, changes in the material’s structure may occur. For this reason, PE/EPE foam is best suited for applications where temperatures remain within standard operational ranges.

What are the differences between EPE foam and XPE foam?

XPE foam (cross-linked polyethylene) differs from EPE foam primarily in its production process – XPE foam undergoes a chemical cross-linking process, making it more durable, harder, and less flexible than EPE foam. XPE foam is characterised by higher resistance to temperatures, abrasion, and mechanical damage.

How should PE/EPE foam fittings and inserts be stored?

PE/EPE foam should be stored in a dry place, away from heat sources and direct sunlight, to preserve its physical properties over time. Avoid exposing the material to chemical substances that could affect its durability.

What distinguishes XPE foam from PE and EPE foam?

PE Foam: A simple, cost-effective foam primarily used for basic protective and insulating applications.
EPE Foam: An expanded foam known for its high flexibility and cushioning, ideal for packaging and product protection applications.
XPE Foam: A cross-linked foam characterised by higher resistance to external factors, durability, but less flexibility. It is mainly used where enhanced protective properties, temperature resistance, and longevity are required.

PE/XPE Foam Inserts – Available Options

Our range of PE/XPE foam inserts is available in several colour options: white, black, blue, green, and red. The choice of colour enhances the aesthetic appeal of the packaging and facilitates rapid product identification during logistical and warehousing operations. The precise dimensions of the inserts are determined on a case-by-case basis with each client, according to their specific requirements.

The foam is also available in a range of thicknesses, allowing the level of protection to be precisely tailored to the characteristics of the goods being secured. Foam density can also vary, from lightweight, flexible inserts to more rigid ones, which offer greater resistance to compression and deformation. Inserts can be additionally laminated with LDPE film, PET film, an adhesive layer, or non-woven fabric, which enhances their durability and functionality. All PE/XPE inserts available from Mac-Graf comply with stringent safety and quality standards, including the requirements of REACH and RoHS regulations.

PE Foam Shapes – Key Properties and Advantages

PE foam shapes offer excellent protection against mechanical damage, making them ideally suited for securing even highly delicate and fragile goods. The closed-cell structure of PE foam ensures its water resistance, meaning the shapes can be used in high-humidity environments without risk of material degradation.

PE foam also exhibits good insulation properties – both thermal and acoustic – which leads to its use in the construction and automotive industries as well.

A further advantage of PE foam shapes is their flexibility. They recover their original shape after deformation, enabling them to be reused multiple times. Their structure provides effective vibration damping and shock absorption, which is particularly important when transporting electronic equipment and materials susceptible to mechanical damage. PE foam is a fully recyclable material, aligning it with sustainable trends within the packaging industry.

PE Foam Inserts – Applications in Various Industries

PE foam inserts are utilised in numerous industrial sectors where adequate protection of products against mechanical damage is essential. In the automotive industry, they can be used to protect headlamps, bodywork components, and interior vehicle parts, safeguarding them against cracks and scratches during transit. In the furniture industry, they are a crucial packaging component, primarily preventing furniture from shifting within cartons and protecting lacquered or delicate surfaces from scratches and scuffs.

In the electronics sector, PE foam shapes are employed to secure computer components, consumer electronics, and telecommunications equipment. Their antistatic properties enable them to effectively protect sensitive circuits from electrostatic discharge (ESD).

In logistics and e-commerce, PE foam is used as a spacing material that immobilises products within packaging, eliminating the risk of movement during transit.

PE foam shapes also find applications in the construction industry, serving as thermal and acoustic insulation, and as protective material for transporting aluminium and steel profiles. In the food and pharmaceutical industries, they are most commonly used to protect glass packaging and other sensitive items.

By choosing our products, you are investing in the highest quality protection and logistical efficiency. Place an order and discover why so many customers have put their trust in us. You can easily join them. Simply contact us via the contact form.